DCW Limited × Brabo Platform
| INDUSTRY | LOCATION | PHASE | RESULT |
| Chemical Manufacturing | Dhrangadhra, Gujarat | Phase 1 Complete | >2% Boiler Efficiency Gain |
About DCW Limited
Founded in 1939 with the takeover of India’s first Soda Ash facility, DCW Limited is one of Asia’s most established chemical manufacturers. With integrated plants in Gujarat and Tamil Nadu across Chlor-Alkali, Synthetic Rutile, and high-grade PVC product lines, DCW serves 100+ enterprise customers across 12+ countries.
Learn more about DCW Limited →
The Challenge
DCW’s Dhrangadhra facility operates complex, interdependent equipment — including industrial boilers — that generate continuous streams of operational data. The challenge: no unified intelligence layer existed to contextualise, correlate, and act on this data in real time.
The operational reality before Brabo:
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- Fault detection was reactive — issues discovered after impact, not before
- Equipment signals were siloed across systems with no unified view
- Efficiency leakage was invisible — unmeasured and therefore unaddressed
- Decision-making relied on lagging indicators rather than predictive intelligence
The Solution: Brabo Platform Deployment
Solulever deployed the Brabo Platform at DCW’s Dhrangadhra site — integrating directly with existing plant infrastructure using Brabo’s modular edge-to-cloud architecture. No operational disruption. No rip-and-replace.
WHAT BRABO ENABLED
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- Unified data layer: fragmented equipment signals consolidated into a single, contextualised intelligence platform
- Real-time asset monitoring: live visibility into boiler and critical equipment performance
- ML-powered anomaly detection: AI models trained on DCW’s specific asset behaviour, flagging early-stage deviations
- Contextual diagnostics: translating raw signals into actionable operational guidance for plant teams
What’s Next: Scaling Across DCW Sites
Phase 1 at Dhrangadhra is the validated foundation. Solulever and DCW are actively scoping Phase 2 — extending the Brabo Platform’s operational intelligence capabilities across DCW’s multi-site operations in Gujarat and Tamil Nadu.
The roadmap: a unified, real-time intelligence layer across DCW’s full production footprint, delivering compounding gains at scale.
Ready to Start Your Intelligence Journey?
If you’re a batch or process manufacturer looking to move from reactive operations to predictive clarity, this is where the conversation starts.
